Technical guide · Glue bond

In LVL, the glue line is the structure

A 45 mm EasiLVL beam is 18 veneers held together by 17 glue lines. If a bond lets go, the beam loses strength. That's why the Australian and New Zealand standards demand a Type A bond, and why we test it every two hours.

45 mmE14 LVL, true scale ×6 18 veneers
2.5 mm eucalyptus

17 glue lines
phenolic resin + bifenthrin
Type A bond
AS/NZS 2754.1
Cross-section of a 45 mm beam: every dark line is a glue line.

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Type A bondPhenolic resin, to AS/NZS 2754.1
Chisel testAS/NZS 2098.2, every 2 hours
Super E0All products. Strictest in the world, together with Japan's F★★★★
ISO 9001:2015Certified quality management system

Bond types

Not all glue is equal

AS/NZS 2754.1 sorts the adhesives used in plywood and LVL into four bond types. Each is proven by a different water test. Only Type A has to survive boiling water, and only Type A is used for structural LVL.

Bond types and their test treatments, AS/NZS 2754.1
TypeAdhesiveTest the bond must surviveTypical use
A OursPhenol formaldehyde (PF)72 hours in boiling water, or 6 hours of steam at 200 kPa (about 132 °C)Structural, permanent bond, boil-proof
BMelamine urea formaldehyde (MUF)6 hours in boiling waterLimited weather exposure
CUrea formaldehyde (UF)3 hours in water at 70 °CInterior, occasional dampness
DExtended urea formaldehyde16–24 hours in cold water, 15–20 °CInterior, dry only
Boil-proof glue doesn't make the wood weatherproof

A Type A bond won't delaminate when wet, but the wood itself still needs protection outdoors. Our products are for interior, dry use as supplied. Exterior use needs H3 treatment, coating and edge sealing by others.

In our lab

How we test a glue line

Every production batch is rigorously tested in our in-house lab. This is the glue-bond test from AS/NZS 2098.2, run on samples from current production approximately every two hours.

  1. Cut

    Specimens are cut from full-size beams straight off the line. At least 10 samples a day.

  2. Steam

    6 hours in an autoclave at 200 kPa steam pressure, about 132 °C. Weak bonds fail here.

  3. Split

    The chisel test: veneers are forced apart along the glue line within 24 hours.

  4. Score

    We rate how much wood fibre stays on the glue. When the wood breaks before the glue, the bond is sound.

  5. Release

    Daily minimum, maximum and average are recorded. No batch ships without lab sign-off.

Alongside the glue bond, the lab tests bending stiffness and strength on a calibrated 100 kN universal testing machine, and moisture content by the oven-dry method. BSI's February 2026 surveillance audit reviewed these records and recommended continued certification.

Before the test

A good bond is made, not found

Testing proves the bond. These controls create it. Each is measured and logged in our digital QC records for every glue batch or press load.

ResinPhenolic PF

From a single approved supplier, TOA-Dovechem, with filler at a controlled mix ratio.

Glue viscosity2,500–4,000 cps

Checked on every glue batch, with a target of 3,000 cps.

Glue spread±15 g/m²

The maximum deviation from target, weighed on full veneer sheets and checked for evenness.

Veneer drying≤170 °C

Maximum final-stage temperature. Overheated veneer surfaces won't bond properly.

Hot press±2 °C

Tolerance around the press temperature the resin maker specifies, about 180 °C.

Press pressure±0.1 MPa

Panel pressure tolerance, with open and closed assembly times recorded.

Emissions

Super E0: the strictest in the world

All our products are Super E0 under the Australian and New Zealand standards: the strictest formaldehyde emission class in the world, together with Japan's F★★★★.

Phenolic resin cures in the hot press into a hard, stable bond. Once cured it releases very little formaldehyde, which means healthier air in the homes, schools and offices built with it.

Desiccator method, AS/NZS 2098.11. Japan's F★★★★ class sets the same 0.3 mg/L limit. PML result from independent characterisation testing of our LVL.

Every production batch is rigorously tested in our in-house lab

  • Glue bondSteam, split and score, to AS/NZS 2098.2
  • Bending stiffness & strengthOn our calibrated 100 kN universal testing machine
  • Termite treatmentDosed into every glue batch. Read the guide
  • Certified systemISO 9001:2015 and BSI Benchmark BMP 782420